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Heat Treated Hot Rolled Steel Balls Grinding Media With Cr15

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Heat Treated Hot Rolled Steel Balls Grinding Media With Cr15

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Product Details:
Place of Origin: Jiangsu, China (Mainland)
Brand Name: Chen's Liners
Model Number: DF587
Payment & Shipping Terms:
Minimum Order Quantity: 2Ton/Tons
Price: USD 1000~1500 / Ton
Packaging Details: Packed by container bags or iron drums.
Delivery Time: It depends on quantity to be ordered
Payment Terms: L/C,T/T
Supply Ability: 30000 Ton/Tons / Year
Port: Shanghai
Detailed Product Description
Application: Mine Mill Material: Steel
Dimensions: As Per Drawings High Cr Cast Balls & Cylpebs: HRC≥60
Hardness: More Than HRC60 Product Name: Grinding Media
High Light:

hollow steel balls

,

cast iron balls

 

Heat Treated Hot Rolled Steel Balls Grinding Media With Cr15

 

 Quick Details

1. Material:Cr15.

2. Hardness: More than HRC60.
 

 

Φ60mm High Cr Cast Balls

1. Hardness difference from surface to center is less than HRC3.

2. Hardness:More than HRC60.

3. Surface of castings is free from burnt sand & smooth.

4. It is free from hard spot, visible injurious defects such as blow hole,porosity, shrinkage, cracks, cold-shuts. 

 

 

1. Specification available

 

A. Cast Balls

(1) Diameter (mm): φ140, φ125, φ110, φ100, φ90, φ80, φ70, φ60, φ50, φ40, φ30, φ20, φ17, φ15 

 

 

 

 

B. Cast Cylpebs

(1.2)Diameter (mm): φ35×40, φ30×35, φ25×30, φ20×25, φ18×18, φ16×16, φ15×20, φ14x14,

                     φ12×16, φ12x12, φ10×12, φ10×10, φ8×8

 

 

 

(2) General Mechanical Property

 

Materials

Hardness

Impact value

Wear in Cement Mills (g/mt)

Application Field

High Cr

Cast Iron

≥HRc60

≥4J

25-60

The dry-grinding process in cement works, power plants and wet-grinding process in mine;

Low Cr

 Cast Iron

≥HRc46

≥3J

≤130

The dry-grinding process in cement works, power plants and wet-grinding process in mines

 

 

(3). The Detailed Information about Diameter 60mmCast Balls with Different Cr Content

 

Composition

 (%)

C

Si

Mn

Cr

P

S

Hardness

(HRC)

Wear Rate in Gold Mine

Low Cr Cast Balls

2.0~3.0

0.5~1.5

≤0.50

1.5~2.5

≤0.07

≤0.07

46~55

About 1000g/MT

Mid Cr Cast Balls

2.0~3.5

≤1.0

0.3~1.2

4.0~6.0

≤0.10

≤0.10

≥50

About 870g/MT

Cr12 Cast Balls

2.0~3.0

≤1.2

0.7~2.0

10~12

≤0.06

≤0.06

≥55

≤820g/MT

 

Cr15 Cast Balls

2.0~3.0

≤1.2

0.7~2.0

14~16

≤0.06

≤0.06

≥58

Cr20 Cast Balls

2.0~3.5

≤1.0

0.5~1.5

17~23

≤0.06

≤0.06

≥60

≤760g/MT

 

 

C. Forged Steel Balls

 

⑴. Diameter (mm): φ150, φ140, φ130, φ120, φ110, φ100, φ90, φ80, φ70, φ60, φ50, φ40

 

 

 

(2). General Mechanical Property

 

Composition (%)

C

Si

Mn

Cr

P

S

Type One Material

0.57~0.65

0.17-0.37

0.70-0.80

0.28-0.60

≤0.04

≤0.04

 

 

Ⅰ. For Type One Material

 

Size

Surface

Core

Φ40~60mm

HRC50~60

HRC50~60

Φ70~80mm

HRC50~60

HRC50~60

Φ90~100mm

HRC50~60

HRC50~60

Φ110~140mm

HRC50~60

HRC50~60

 

Ⅱ. For Type Two Material

 

Composition (%)

C

Si

Mn

Cr

V

P

S

Hardness

Type Two Material

0.7-0.9

0.45-0.75

0.70-1.25

0.11-0.40

0.05-0.12

≤0.04

≤0.04

HRC55~65

 

 

D. Holt-rolled Steel Balls

 

(1). Diameter (mm): φ150, φ120, φ100, φ90, φ80, φ70, φ60, φ50, φ40, φ30, φ25

 

 

 

 

(2) General Mechanical Property (Refer to GB8649-88)

 

Composition(%)

C

Si

Mn

Cr

Mo

Ni

Cu

V

Co

Hardness

Hot-rolled Steel Balls

0.5

~

1.0

0.25

~

1.60

0.4

~

1.2

1.0

0.5

0.5

0.5

0.04

0.09

≥HRC58

 

 

2. Size Tolerance

 

Item

   Specification (mm)

Φ15~Φ50

Φ60~Φ150

Diameter tolerance

+1.5

-1.0

     +2.0

     -1.0

 

 

3. Package

 Packaged by flexible container bags weighing about 1000kg or in iron drums weighing about 850kg. 

In the recent 20 years, our liners have been widely used in large, medium and small ball mills in Chinese power generation, mining, cement, Chemical engineering and metallurgical industries and super fine pulverizing equipments. It is the only recommended liner product in the latest standard of the electric-power industry in China.

 

 

Technical Parameters

 

Wuxi Orient Anti-wear Engineering Co., Ltd.

Chemical Composition & Mechanical Property of Wear-resistant Castings

Item Cr-Mo Cr-Mo Cr-Mo

High Cr

 white iron

High Cr 

Alloy Steel

High

Manganese

 Steel

Ni-Hard

 cast iron

Alloy Steel I Alloy Steel II Alloy Steel III
C 0.30~0.50 0.65~0.90 0.40~0.90 2.40~3.20 1.1~2.2 0.90~1.30 2.40~3.60
Si 0.50~1.20 ≤0.75 0.70~1.20 0.60~1.20 0.60~1.20 ≤0.08 ≤0.80
Mn 0.40~1.20 0.50~1.20 0.60~1.00 0.50~1.00 0.50~1.00 11.00~18.00 ≤2.0
Cr 1.70~2.50 1.50~2.50 4.00~7.00 12.00~30.00 11.00~30.00 1.50~2.50 1.5~10
S ≤0.04 ≤0.06 ≤0.04 ≤0.04 ≤0.04 ≤0.04 ≤0.15
P ≤0.04 ≤0.06 ≤0.06 ≤0.06 ≤0.06 ≤0.06 ≤0.15
Mo ≤0.5 ≤0.5 ≤0.5 0.10~3.0 0.10~3.0 ≤1.0 ≤0.10
Cu 0.10~0.60 ≤0.25 0.20~0.40 0.10~1.00 0.10~1.00 - -
Ni ≤0.50 ≤0.30 0~0.30 0~0.30 0~0.30 - 3.3~10
Re ≤0.02 ≤0.02 ≤0.02 - - - -
Equivalent DL/T 681-1999 AS 2074 L2B Mod DL/T 681-1999 GB/T 8263-1999 GB/T 5680-1998

GB/

T 8263-1999

Specifications   AS 2027 Cr27 DL/T 681-1999

AS 2027/

Ni-Cr1-550

  GB/T26651-2011 AS 2027 CrMo 15/3 JIS G 5153-1999

AS 2027/

Ni-Cr2-500

    AS 2027 CrMo 20/2/1 ASTM A 128

AS 2027/

Ni-Cr4-500

   

ASTM A532 Class III

 type A 25% Cr

DIN GX120Mn12

AS 2027/

Ni-Cr4-600

   

ASTM A532Class II

 type B 15% Cr-Mo

AFNOR:

Z120Mn12

AS 2027/

Ni-Cr4-630

    BS 4844 3E  

ASTM A 532

 1-A,B,C,D

    DIN1695  

ASTM A 532

 2-A,B,C,D,E

    NFA32401.  

ASTM A 

532 3-A

Material Type Martensite Steel Martensite or

Martensite 

Steel

Martensite 

matrix

Austenitic 

Mn Steel

 

Pearlitic Cr

Mo Steel

Hardness HRc≥48 HB470 & HRc≥50 HRc≥56 HB≤300 HRc≥56
HB 321~370
Impact Value Ak≥40J - Ak≥10J Ak≥4J Ak≥80J -

 

 

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